Standard 4 Loops FIBC

STANDARD 4 LOOPS BIG BAGS

FIBCS ARE THE MOST COST EFFICIENT INDUSTRIAL PACKAGING SOLUTION AVAILABLE IN THE MARKET

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4 Loops U Panel FIBC

The most standard FIBC in the market. Combination of a U shape panel fabric with two side panels. Suitable for all packaging groups.

Standard big bags comprise all big bag types with a standard construction of bottom, four walls and four corner loops and with no special purpose.

Most big bags produced by ATEA are standard four loop big bags. Often people think that “Type B” refers to standard bags. However, type B refers to the antistatic properties of a big bag.

Customize FIBCs for your needs:

The term “food grade” is a generic term but the main distinction between a standard bulk bag and a food grade bag is in the resin and the way in which the FIBCs are manufactured. More about Production Grade

Cross Corner FIBC

CROSS CORNER FIBC

Tubular body fabric. No side seams. Cross corner lifting loops for easier handling. Better dustproof performance.

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Cross Corner

The Tubular Bag design is one of the most commonly used in flat packaging. This consists of a single piece of fabric made into a cylindrical shape and the two edges stitched together. The top and bottom panels can either be sealed or flat panels attached to both sides, thus forming a cylindrical bag.

Tubular Bags have many industrial uses. As the tubular shape is devoid of any seams these bags are ideal for carrying fine materials without putting in a liner for insulation.

Tubular Bags are most commonly used for storing and transporting very fine and sifted materials, such as wheat, flour or carbon.
They also have several advantages for various applications. With the cylindrical design there are no seams at the broad side of the bag. These bags are easier to make and are more cost-effective for purchase as well

Specs

Customize FIBCs for your needs:

The term “food grade” is a generic term but the main distinction between a standard bulk bag and a food grade bag is in the resin and the way in which the FIBCs are manufactured. More about Production Grade

Formstable FIBC (BAFFLE)

FORMSTABLE FIBC (BAFFLE)

USE FORMSTABLE FIBC TO SAVE SPACE DURING TRANSPORTATION AND STORAGE

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Formstable FIBC

Formstable Big Bags are constructed with inner diagonal walls (baffles), which are sewn across the four corners and which ensure that the big bag keeps a rectangular shape when filled.

Furthermore, the baffles prevent that the Q-Bag gets an stomach when full. Baffles are usually made from PP fabric with equally distributed holes that allow a free circulation of the product into the corners during filling and discharging.

Advantages

Types of Baffles

Customize FIBCs for your needs:

The term “food grade” is a generic term but the main distinction between a standard bulk bag and a food grade bag is in the resin and the way in which the FIBCs are manufactured. More about Production Grade

1-2 Loops FIBC

1-2 LOOPS FIBC

USE ONE AND TWO LOOP FIBC FOR EASIER HANDLING WITHOUT FORKLIFT

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1-2 LOOPS FIBC

ATEA’s 1- and 2-Loop FIBCs are most widely used to transport bulk loads of between 500 kg and 1500 kg weights.

They are subject to a process of rigorous quality control and in house testing and further comply with all relevant testing norms required under both the European and UN dangerous goods standards.

Main Benefits

Customize FIBCs for your needs:

The term “food grade” is a generic term but the main distinction between a standard bulk bag and a food grade bag is in the resin and the way in which the FIBCs are manufactured. More about Production Grade

Woven Sacks

WOVEN SACKS

most durable & cost efficient packing material for industries like sugar, fertilizer and food grains

Woven Sacks

Our water and moisture proof polypropylene sacks are ideal for packing food grains, spices and fertilizers.

They offer ample breathing space for packed grains and are available in a host of fascinating colors, designs and sizes.

Atea Produce

VALVE SACKS

Valve sacks are used for the automated filling of powder, granular and loose fill products.
The versatile sacks can be used for industrial products such as cement, lime and adhesives as well as food products such as sugar, flour and animal feeds.

Valve sacks are available with a sewn or glued bottom and different valve types are available depending on the product being packed and the required closing technique.
All sacks are designed to provide the required amount of stacking, tear and rupture resistance, to meet the physical requirements of your supply chain.
High quality printed sacks allow you to use colour and graphics to promote your product or brand and achieve your marketing objectives.

Features of valve sacks

Capacity: 10 – 50 kilograms
Available with a sewn or glued bottom
Different valve types available
Cut edges can be stepped or straight
High quality printed up to four colours
Tear and rupture resistant
Different closure techniques

benefits of valve sacks

Increased production efficiencies over manually filled sacks
Environmental friendly – made from a renewable resource and 100% recyclable
Reduction in transit damage due to strength and stability of sacks
Improved shelf life of products, minimising any waste

ındustries of valve sacks

Valve sacks also known as valve bags are designed for high speed filling on spout packers and are usually used to hold granular products for fine powders such as cement, through to plastic polymers, crumb rubber and granular foodstuffs such as sugar.

types of valve sacks

Block Bottom Valve Sacks
Ultra-Tight Valve Sacks (for packing fluid like powders)
Quick-Pack Valve Sacks (for quick and easy packing)
High Strength Valve Sacks (for heavy handling)
Completely bespoke to your requirements

PP WOVEN SACKS

ATEA PRODUCES

Sugar PP Woven Sacks

Manufacturing and exporting excellent quality of sugar bags using latest technology and high grade resources to our customers all over the globe. We produce pp woven sugar bags with an inner lining to protect the contents from leakage.

We work as per prevailing industrial standards that improve the quality of our sugar bags. We also customise sugar PP woven bags according to customer’s given specifications for size, thickness, etc. Printed sugar bags contain significant details like as name and logo of the company, price, quantity, manufacturing date, etc.

Chemical PP Woven Sacks

Chemicals are unstable, volatile, corrosive, and difficult to conserve. We design and manufacture chemical packaging bags keeping chemical properties in mind.

Our PP chemical woven bags are made of polypropylene, which are corrosion resistant, radiation resistant, and free of physical changes at -40-100 ℃. As a result, these polypropylene woven bags are very popular with customers in countries like Russia, Lithuania, France, and more.

Transparent PP Woven Bag

Our transparent PP woven bags not only enable the consumers to see over the packed products, but also help the sellers to better show their good products.

Transparent PP woven bags are an economical and popular means of packing food and others.
As they are mainly made of polypropylene, PP transparent woven bags corrosion resistant, UV resistant, and produce no physical change at -40-100 ℃.

We are manufacturer and supplier of highest quality grade polypropylene transparent bags, are available in attractive prices.

Fertilizer PP Woven BaG

Our fertilizer PP woven bags are acid, alkali resistant, moisture resistant, and leak free type of agricultural packaging plastic bags.
This, coupled with high quality and low price, makes our fertilizer polypropylene woven bags become increasingly popular with fertilizer suppliers worldwide.

Besides, we can also make polypropylene woven bags according to our customer’s requirements, for example: heat-cut or hemmed top, single or double stitch sewing and packing capacities of 20kg, 25kg,40kg, 50kg.

Flour PP Woven Bag

PP woven bags are the product of choice for packing flour with the advantages of light weight, high strength, moisture resistance, tear resistance, acid resistance, ease of packing and stacking.

We provide PP flour woven bags with a variety of packing capacities and extra protection moisture to our customers.
We strictly use food grade raw materials in our manufacturing process to produce various sizes flour bags. We manufacture customised PP woven flour bag as per client’s requirement.

Rice PP Woven Bag

Rice is the most important staple food for people in many parts of the world, especially in Asia, Latin America, etc. Generally, people can distinguish the varieties and grades of rice through its packing bags and carrying capacities.
Due to their diversified specifications and appearances, PP woven bags can also be used as wheat PP woven bags, corn PP woven bags, soy bean PP woven bags etc. in addition to rice PP woven bags.
We manufacture and export quality rice PP woven bags that are widely used to pack and store export quality rice and other allied products. Our wide range of PP woven rice bags are available in various sizes, colours, dimensions, design and customised patterns.

Woven Fabrics

WOVEN FABRICS

Circular and Flat fabrics are manufactured on world class circular looms and tapes lines.

FABRICS

Our range of fabrics have woven edges & reinforced stripes and can also have colored markings for identification of product type.

UV stabilization is an essential feature of these fabrics. Stringent quality checks of our team of quality auditors, ensures flawless range of PP fabrics at cost effective prices.

Circular fabrics are used for coating of tandem lamination plant and flat fabrics find utility for covering flat lamination plant etc.

WOVEN FABRIC TYPES

CIRCULAR WOVEN FABRIC

» Weight: 160 gr/m² – 200 gr/m²
» Tube Fabric (laminated – non laminated)
» Made of polypropylene
» Roll packed single layer
» Weaved in different colors according to the request.
» It can be used in the manufacturing of Big Bag, in packing, in protection and for covering the top of articles.
» According to the customer

FLAT WOVEN FABRIC (SULZER FABRIC)

» Width:: 30 cm – 360 cm
» Sulzer Fabric (Laminated or Non Laminated)
» Valve Sulzer Fabric
» Polypropylene and polyethylene products
» Roll packing – single layer
» Q striped
It can be used in the manufacturing of Big Bag, in packing, in protection and for covering the top of articles.
According to the customer request, UV additions are implemented.

PP WOVEN FABRICS

ATEA PRODUCE

Agricultural Fabrics

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Agricultural fabricS for a wide range of agriculture and horticulture applications.

Ground covers

Ground cover fabrics (also known weed mat) offer exceptional weed control, eliminating the need for herbicidal or insecticidal sprays.

They are UV stabilised for long term exposure to the sun and are available in a selection of weights, colours, widths and lengths.

Our woven polypropylene ground cover offers unbeatable UV protection to keep weeds in the dark.

Stripes every 12 inches help organize the retail yard or act as a guide for positioning plants. Ideal for production fields, retail garden centers, landscape projects and greenhouse use.

USES OF GROUND COVER FABRIC

Groundcovers help to maintain even soil temperatures.
Their woven structure allows water to pass through, as well as providing an aerated and healthy environment for plants to thrive.

  • Block sunlight to stop weeds grow
  • Let air and water through
  • Retain moisture & reduce erosion
  • Moderate soil temperature
  • Increase yields 10% to 20%

It is the most rational solution in order to prevent weed growth instead of chemical materials. It keeps constant the temperature of the soil. It lets water and air go down and reduces the amount of water loss from the soil due to evaporation. 

The squares or strips aim to help positioning the plants and the pots in order. It keeps the soil compact and prevents the formation of mud. Thanks to its vigorous UV resistance, it is guaranteed up to 5 years under sunlight

GROUND COVER FABRICS

Black Ground Cover

Ground cover fabric which is produced with %100 pure PP raw material has enough water and air permeability but avoids light transmission.

By this way it prevents weed growth as an alternative, environmental and permanent solution. 25×25 cm coloured squares helps in presenting a symmetrical production area for plants and pots.
Our standard widths are 105-210-315-420-525 cm. By UV additives the strength of the fabric had been increased against sunlight.

White Ground Cover

Used especially in cultivation without soil, the white ground cover fabric is particularly indicated for plants with an excessive need for sunlight and/or heat.

Utilized inside the greenhouses indeed, it helps to increase the temperature for 1-2°C.
The standard size of the product is 520 cm. and there are coloured strips in every 25 cm .

SHADING NETS

ATEA PRODUCES

SHADING NETS

PVN Shade Nets are made out of High Density Polyethylene (HDPE) and treated with best color masterbatches & UV stabilizers.

In the highest proportion to ensure long life of the shade net. Our shade nets are made from 100 % virgin materials and have high GSM (gram per sq meter) shade percentage (%) are as follows.

Size Available For Shade Nets
Standard size : 3M (width) X 50M (length).
Any other size available on request.

Advantages Of Shade Net
Protects plants/crops from excessive sunlight.
Provides uniform shade for better yield.
Acts as a barrier against heavy rains, hail storms and other nature’s fury.
Protects against insects, birds.
Soil support.

PE Products

PE PRODUCTS

PE LINERS & Shrink Films & Pallet Hoods

BIG BAGS & LINERS

Big bags with inliner provide a suitable solution for materials that require a high degree of purity when packed.

The inliner covers the whole inner side of the big bags so the material does not come into contact with the fabric or seams. For very tiny powdery materials dustproof seams are usually not enough. In these cases inliners are used to prevent leakage and provide barrier property to the big bag.

FIBC bulk bag liners are required for certain products and applications. Liners serve multiple purposes including, but not limited to:

LINER TYPES

Standard Liners

Standard liners are like a PE hose covering the interior surfaces of the big bags , but they have some wrinkles to adjust to the big bag shape which may slow down product flow.


 

Formliner

Formliners are Inliners in the shape of a bottle which adjust to the form of the big bag at the spouts. This allows a smooth material flow within the jumbo bag and also provides easier spout handling during the filling operation.


 

Q-Liner / Gambo Liner / Baffle liner

Q-liners have baffles from PE inside the liner, which makes the big bag with inliner also a Q-bag at the same time. This is a very cost intensive premium big bag solution.


 

Suspended inliner

Special type for one and two loop bags

Open top

Open top with gussets

Bottle shaped top

Bottle shaped top and bottom

Bottle shaped and sewn-in

Suspended

Liner Materials

The markings must be within a rectangular border with a vertical line separating the IPPC logo (on the left) from the identifying data. The border lines may be solid or broken; and the corners may be rounded.

  • PE Blend: The most common and standard liner material. Usually made from LDPE . Available in conductive and antistatic versions. Normally transparent but other colors are also possible such as white , blue and black.
  • Aluminum Foil: High barrier property film available in most shapes. Form shaped aluminum liners, improve filling, discharging, handling and stability of the outside of the bag. Foil liners offer great moisture, oxygen, and UV protection and are compatible with a wide variety of bulk bags.
    Very high gas and aroma barrier.
    High heat resistance.
  • EVOH Films: High barrier property film available in most shapes.
    Very high gas and aroma barrier
    High sealing capacity
    High mechanical strength
    High puncture resistance
    High heat resistance
  • PA Films: High barrier property film available in most shapes , especially used for EPS.
    High gas, moisture and aroma barrier
    High sealing capacity
    High mechanical strength
    High heat resistance
    High corrosion and impact resistance

EVOH

EVOH formula:

EVOH Oxygen Barrier

Oxygen transmission rate of films:

Gas Barrier Property

Material cm3, 20μ/m²,day,atm @20°C, 65%RH
32 mol% Et. EVOH 0.4
38 mol% Et. EVOH 0.7
PVdC(Polyvinylidene chloride) 2.6
Polyamide(Nylon) 38
PET(Polyester) 54
HDPE(Hight Density Polyethylene) 2300
PP (Polypropylene) 3000
PC (Polycarbonate) 5000
PS (Polystyrene) 8000
LDPE (Low Density Polyethylene) 10000
EVA (Ethylene Vinyl Acetate) 18000

ALU – EVOH – PA

ALU – EVOH – PA liners are known as barrier liners, their main functions are as follows;

  • Moisture and oxygen sensitive products storage
  • Air, humidity and gas control
  • Storage of products with a long shelf life
  • Food and pharma products storage
  • Storage of materials that need to be protected from external factors
  • Storage of products that should not lose their special odor, gas, heat balance and aroma
  • Please contact an ATEA expert for more details about liners.

BIG BAG LINER INSERTION OPTIONS

• Loose Inserted inliner : The inliner is simply put inside the big bag without attaching it to the body of the big bag. Preblowing recommended. Loose inserted inliners are mostly used for simple big bags and chosen by customers due to their cost-efficiency.


• Tabbed inliner : The liner is fixed with eight tabbings in the eight corners of the big bag. This prevents efficiently the movement of the liner within the jumbo bag which may otherwise create problems during filling and discharging.


• Sewn-in inliner :Inliner is fixed in the FIBC by sewing along the entire length of the big bag in all four side seams. Inliners that are sewn along the entire length are stronger fixed inside the FIBC than those that are fixed with tabbings. A movement of the liner is efficiently prevented.


• Glued inliner : The inliner is fixed to the walls of the big bag by hotmelt glue. This is an expensive option that provides the firmest attaching. ATEA’s recommendation.

No Attaching

Attaching With Tabs

Attaching With Flangers

Attaching With Glue

Dimensions of PE inliners are usually determined based on the dimensions of a big bag for which it is used.
Depending on the type and purpose of the material, the thickness of the inliner can vary between 50 -200 microns (my), usually it is 70-80 my for most FIBCs.

For type B and type C big bags, there is a special type of inliner that is electro-conductive.
For big bags with one and two loops almost always a inliner is used. These inliners have a special shape (See suspended inliner).

Inliner can meet the needs for big bags in the food industry. FIBC can be made with special measures for cleanliness.

COMMON USES OF LINERS

#1 Fine Powders
Flexible Intermediate Bulk Containers with coating or sift proof seams work well for a variety of powdered products. But when sift proofing is not enough to keep a fine powder from leaking through the sew lines, a polyethylene liner can be a great solution. Liners can be purchased separately and manually inserted into the bag, or manufactured with the liner already inserted to make the packing process more efficient. Liners also provide a moisture barrier keeping moisture in as well as keeping moisture out – which can be extremely important when working with fine powders.
#2: Food Grade Products
FIBCs are becoming increasingly popular for packing food or food related products. If the product being packed is an powdered, granular, or dry flow-able  form, food grade liners can help keep product fresh and free from contamination. If the food product is in powdered form, liners can help with discharge of product so the end user gets all contents out of the bag.
#3: Pharmaceutical Products
Pharmaceutical products are often held to the same, if not more, stringent standards as food grade products and often require liners. Additionally, many pharmaceutical products are sensitive to elements such as moisture and UV rays making liners essential when transporting these materials.
#4: Over the Bag
Liners are commonly used inside bulk bags, but there are many applications where it makes sense to use polyethylene liners over the bag. An overbag liner is put under the bag before it is filled. After the bag has been filled, the poly liner is pulled over the bag and tied. When used properly, the overbag can serve as an extra barrier when product is shipped.

PALLET HOODS & SHRINK FILMS

ATEA PRODUCES

PALLET HOODS


“ATEA” pallet covers are made from polyethylene and polypropylene. They can be perfectly adapted to the volume of your pallet and be customized with your companies’ logo to enhance the awareness of your products in the market.
This cover protects your palettes from the elements.
Heat-shrinkable covers are available, allowing you to bind you bags or packages more tightly.
Large format hoods can be supplied a range of colours and thicknesses to meet specific customer specifications.
We can supply pallet hoods for automatic and manual applications to suit every application. Plastic polythene covers and hoods, wrap around pallets to secure cargo and protect goods from weather.​

USES & FUNCTIONS OF PALLET HOODS

A PE hood is fed over the top of the pallet to protect the goods that are on the pallet.
“ATEA” offers a wide range of products to meet your requirements.
The “ATEA” PE hood protects and provides stability for your packaged products.
PE hoods can be used to protect big bags, especially for storage outdoors.
The PE hood also works as an extra protection against UV radiation, rain and snow.

A PE film with excellent strength. “ATEA”s Pallet Cover Film comes with UV resistance for long term exposure to the sun.

FEATURES & BENEFITS:

  • UV resistant
  • Colours: transparent / wide range of colors / printed 3
  • Width: up to 220 cm
  • Thickness: from 70 to 120 cm
  • Easy to use
  • Available in rolls with internal diameter 76 or 152mm and also in pieces.
  • Ideal for outdoor storage
  • APPLICATIONS:
  • Covers all types of pallets, keeping them clean, stable and dry.

SHRINK FILMS

Shrink film that offers superb performance in holding and protecting products and objects during handling and transport. “ATEA” product line includes standard and high quality shrink films are determined by your requirements.

We offer printing with 8-color, high quality and choice, including UV and color. Shrink film is a well established and cost-effective method for collecting cans, bottles, cartons and pallets and fix the goods during transport to the benefit of low weight.

In addition, the shrink film is suitable for recycling and incineration. Shrink film, with the use of heat (oven or flame), shrinks and forms to whatever structure is underneath it. The film shrinks in both directions depending on the goods to be packed.

A PE thermal shrink wrap film with excellent strength and elasticity. “ATEA” Shrink Film comes with UV resistance for long term exposure to the sun.

USES & FUNCTIONS OF SHRINK FILMS


Shrink film is commonly used as an overwrap on many types of packaging, including boxes, cartons and pallets

FEATURES & BENEFITS:

  • When heat is applied, it shrinks tightly over whatever it is covering.
  • UV resistant
  • Colours: transparent / wide range of colors / printed
  • Width: from 50 up to 100 cm
  • Thickness: from 60 up to 100 cm
  • Easy to use
  • Available in rolls with internal diameter 76 or 152mm.
  • Flexiable storage
  • Heat resistant
  • Protects from humidity ,dust and dirty
  • APPLICATIONS:
  • Packages / covers plenty of products keeping them clean and stable.

ALL PRODUCTS

Standard 4 Loops FIBC

Cross Corner FIBC

Formstable FIBC (BAFFLE)

1-2 Loops FIBC

Woven Sacks

Woven Fabrics

Agricultural Fabrics

PE Products

FIBC Materials

FIBC Materials

FIBC MATERIALS

Atea Produces

  • Straps
  • Filler Cords
  • Sewing Yarns
  • Tie Tapes
  • B-Lock Strings

STRAPS – LOOPS – BELTS

LOOPS

Loops are mainly made of PP Raffia material, but can also be made of PP multifilament.  The standard widths of the loops are 40 mm and 50 mm.

  • PP Raffia loops:
  • Standard variant
  • Solid material so that the loop “stands”
  • Favorable price
  • Various colors (white, blue, black, red, green, …)
  • PP Multifilament loops:
  • Soft material so that the loop “falls”
  • The more expensive version of loops
  • Less colors available


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FILLER CORDS (ROUND CORDS, FLAT CORDS)

DUSTPROOF

There are several levels of FIBC dustproof construction.
Users can choose the level of dustproof that meets their needs.
In the event that the buyer does not have experience with big bags, our sales managers have a proposal that meets their requirements.
Then, the degree of dustproof which in practice proved adequate for this type of material is proposed.
Sealing strips can be arranged on the body of the jumbo bag:

  • Throughout the FIBC
  • Along the height of the bag, at the bottom and the outlet spout
  • Only at the bottom and the outlet spout
  • Or only at baffles in the case of uncoated Q-bags.
  • According to our customer’s request we apply for different options to avoid leakage by using different materials.

SEWING YARNS (OVERLOCK / CHAIN, JUKI)

SEWING YARNS

Polypropylene Multifilament and Tape Yarns of high and medium tenacity.
They come in three different types (Intermingled, Twisted, Cabled), with a wide denier range varying from 420 to 22,000.

Uses & Functions


“ATEA” PP Sewing Yarns are the ideal starting material for weaving, braiding and twisting.
Their technical characteristics offer resistance to acids and alkalis.

Features & Benefits


The wide range of our PP Sewing Yarns includes natural, black, blue and a variety of colours, upon request.
They all offer excellent technical parameters, with high tenacity, chemical resistance and flexibility. Precision winding is available for coarse yarns.
High quality twisting ensures a smooth performance during sewing.

  • Multifilament: 420 to 22,000 denier, Intermingled or twisted, UV stabilised
  • Tapes: 1,000 to 25,000 denier, Twisted or not, UV stabilised

Applications


Sewing, slings, industrial, braid ropes, webbing, nets, belts, filtration.

Seam Variants


Single Chain , Heracles ( Overlock ), Double Chain Stitch , Heracles ( Overlock ) + Chain Stitch ( Safety Stitch )
There are several options of seams. During the production it is determined which seams are used, depending on the capacity of the big bag.

Check sewing page for more details about seam variants.

FIBC Materials

ATEA PRODUCES

  • Straps
  • Filler Cords
  • Sewing Yarns
  • Tie Tapes
  • B-Lock Strings

TIE TAPES


Web Tie – Made of multifilament yarns, polyester or polypropylene and used to tie the inlets and outlets. Also called a Bias Strap, Tape, or Spout Ties.

B-LOCK STRINGS


B-lock – plastic lock with a band placed on the outlet spout, suitable for manual regulation of the material flow

ALL PRODUCTS

Standard 4 Loops FIBC

Cross Corner FIBC

Formstable FIBC (BAFFLE)

1-2 Loops FIBC

Woven Sacks

Woven Fabrics

Agricultural Fabrics

PE Products

FIBC Materials

Bags-On-Roll (BOR)

Bags-On-Roll

In today’s industrial world, Automation is one of the most-critical approach to sustain: effective cost management & optimised quality and better production outputs.

Under this scope, automation in “FIBC Filling Stations” also became more important for industries and Bags-On-Roll is the right solution for same. Bags-on-Roll (or Roll/Reel-form packed FIBCs) sustains “Zero-Touch” solution to companies.

Bags-On-Roll are mainly used for 1-2 Loop FIBCs (for fertilizers, cement, fish-feed, minerals and many more), however can also apply for 4-loop FIBCs.

Concept :

    • In conventional method, finished FIBCs are stacked/packed on pallets (wooden/plastic). In this method, folded-FIBCs are placed into bale-press by an operator till reaching number of bags that defined by end-user or producer. In this option, pallets/bales are opened in end-user’s filling station and FIBCs are taken out from the pallet & positioned into filling station by a filling-operator. So, both operations are rely on manpower and needs usage of pallet.

    • However for Bags-On-Roll, finished FIBCs are packed as Roll/Reel form. Special equipment is used to have this roll form. Number of the bags are varying according to FIBCs physical characteristics (like dimensions, fabric weight, having liner or not etc). Once Bags-On-Roll reached to end-user’s filling station, roll just is fed into Automatic Filling station and all unrolling / placing / filling / sealing operations are done by line itself (Zero Touch).

 

Advantages of Bags-On-Roll

    • Eliminated Manpower Cost for FIBC Filling : No need to assign an operator for taking out (from pallet) and positioning of FIBC.

    • Zero-touch to FIBC : minimized risk of cross-contamination which might be coming from human or environmental contact.

    • Increased efficiency & speed in filling operation as whole process in managed by automated line.

Our sales team will be eager to listen your BOR requirements and design optimised BOR characteristics for your needs.