ELECTROSTATIC

ELECTROSTATIC

Definitions of electrostatic FIBCs

Concerning the aspects of the avoidance of electrostatic-ignition hazards, up to now four types of FIBCs (A, B, C and D) are in use according to their ability of charge dissipation and/or limiting the energy of possible discharges.

These four types of FIBCs are explained below:

FIBCs made from non-conductive materials without any measures against electrostatic charging.

As no electrical conductive material is interwoven in the fabric grounding and charge dissipation is hardly possible. Explosive atmospheres of gases as well as explosive atmospheres of dusts can be ignited. Therefore, a Type A FIBC must not be used to handle combustible dusts.

Safe way of usage: Used for the transportation of non flammable or non explosive goods. There should be no flammable or explosive solvent or gas in the environment.

Never Use: For the transportation of flammable or explosive goods. If there exists any flammable or explosive gas in the environment.

FIBCs made from non-conductive materials having a breakdown voltage not exceeding 6 kV.

This reliably prevents the ignition of explosive dust atmospheres while explosive gas atmospheres can still be ignited.

Like Type A, the Type B has no interwoven conductive materials. Thus, a Type B FIBC can be used where combustible dusts are present, but it shall not be used in hazardous areas.

Safe way of usage: Used for the transportation of dry and flammable products in powder shape. Manufactured either with or without liner. There should be no flammable or explosive solvent or gas in the environment.

Never Use: If there exists any flammable or explosive gas in the environment.

FIBCs normally made of non-conductive fabric with interwoven conductive threads forming a reliably interconnected grid of maximum 50 mm mesh size or having a distance between each other of less than 20 mm if the threads are in one direction only.

Those conductive threads must be interconnected with less than 107 ohm and must be grounded during filling and emptying operations.

Some Type C FIBCs have interconnected conductive loops to enable grounding via a (grounded) hoist system. When grounded properly there is no risk of incendive discharges. The inner or outer surfaces of the FIBC may have a thin coating. In this case the breakdown voltage to the conductive threads must not exceed 6 kV to avoid propagating brush discharges.

Thus, Type C FIBCs can be used in an environment with combustible dusts and/or explosive gases.

Safe way of usage: Used for flammable products in powder form. Should be used when there exists flammable and explosive solvents and gases in the environment.

Never Use: If the grounding mechanism is damaged or missing.

FIBCs made from non conductive materials containing an arrangement of conductive fibres which have no electrical contact to each other.

These FIBCs are not conductive but enable a certain charge dissipation into the environment via corona-effect. Grounding of a Type D FIBC is not possible.
Sometimes these bags are treated with an “antistatic coating” lowering the surface resistance of the fabric.

Because of the charge dissipation into the surrounding area via corona discharge, the Type D FIBC can easily charge insulated conductive objects or persons standing nearby.
Those objects or persons can, when contacting ground or grounded objects, cause electrostatic spark discharges capable of igniting explosive mixtures of gases or vapors.
Thus, Type D FIBCs may be used with combustible dusts

Safe way of usage: Used for flammable products in powder form. Should be used when there exists flammable and explosive solvents and gases in the environment.

Never Use: If the surface of the big bag is covered with any conductive material such as water or oil

Safe handling in potentially explosive environments

Some FIBC applications occur in potentially hazardous explosive atmospheres. Filling and Discharging creates static electricity. Fine powders with low (MIE) minimum ignition levels can create combustible dust clouds within the bag and surrounding environment.

Requirements
Type B
Type C
Type D
Need for FIBC grounding & special handling equipment
Compliance with EC 10/2011 & FDA food contact regulation
Possibility to control the FIBC with metal detection
Dissipation of static charge via Unique built in characteristics

Are electrostatic charges dangerous?

Electrostatic charges are not dangerous by themselves but they may be dangerous when there is a risk of gas discharge.

Different types of gas discharges are as follows 

Generally, there are two situations that bear danger:

1-Explosive Materials – When explosive materials are filled into big bags the usage of conductive big bags is determined by the minimum ignition energy of the materials.

2-Explosive Environment – An explosive environment can be given by dust, gases or steam. The highest danger is given when the explosive environment consists of gases or steam.

MIE of dust
Non-flammable atmosphere
Dust zones 21-22 (1000 mJ MIE > 3 mJ)
Gas zones 1-2 (Groups IIA/IIB) or Dust zones 21-22 (MIE < 3 mJ)
MIE > 1000 mJ
A, B, C, D
B, C, D
C, D
1000 mJ > MIE > 3 mJ
B, C, D
B, C, D
C, D
MIE < 1000 mJ
C, D
C, D
C, D

Type B FIBC labels

These labels shall not be made from material with surface resistivity less than 1,0 × 10^9 Ω.

Type C FIBC labels

  • Labels greater than 100 cm² in area shall not be made from material with surface resistivity greater than 1,0 × 10^12 Ω.
  • Labels made from materials with surface resistivity less than 1,0 × 10^7 Ω can be used, provided the resistance to groundable point is less than 1,0 × 10^7 Ω.
  • Labels made from materials with surface resistivity between 1,0 × 10^9 Ω and 1,0 × 10^12 Ω can be used.

Type D FIBC labels

Labels greater than 100 cm²shall be subjected to ignition testing and shall not cause any ignition when tested.

DISCHARGING

DISCHARGING

DISCHARGING OPTIONS

Depending on your needs or those of your client , we supply of a number of extra options in addition to the standard discharging systems.

This may involve opening the big bag remotely an additional reinforcement in the bottom to prevent bulging or an additional hygiene flap to prevent contamination

Depending on the FIBC discharging system of end users, there are different types of big bag bottoms. The most common types are:

How do I securely discharge FIBC?

What discharging design options are available for FIBCs?

Discharging/bottom design options include a duffle bottom, conical bottom or a flat bottom.

FLAT BOTTOM

This type of big bag provides an opportunity for emptying FIBC by cutting the bottom. This is the cheapest type of a big bag (bulk bag can only be used once).

It is also used for packaging waste which will be buried or burnt along with the bulk bag. In the construction sector bags with a flat bottom are often upset when discharged.

Discharge Spout

Is the standard option for emptying big bags. The range of the spout width (diameter) ranges from 25 cm to 65 cm.

The length of the spout should be at least the value of the spout diameter. Standard length is 50cm.

Discharge spout + iris closure

Additional spout protection so that the spout does not get damaged during transportation and handling of FIBC. Rosettes are sewn from light fabric. When the rosette is tied, the FIBC looks like it has a flat bottom.

Outlet spout + star closure

Star closure is a special type of rosette closure that is made from heavy fabric and looks like a star.

Discharge spout + flap

The flap is the cover that is made of heavy fabric and protects the bottom of a big bag from moisture. The flap is attached to the bottom of the FIBC with a band.

Skirts

Skirts are used to open the complete bottom of the a big bag. When the skirt is opened, the whole bottom of the big bag is open.

Skirt

The skirt itself cannot withstand much of the load so usually it must be covered with a flap or a system similar to a star closure. Big bag with skirts on the bottom are used for materials that are difficult to empty through a spout, for example, sawdust, peat.

Skirt + Flap

The flap in this case mainly serves to carry the load of the big bag. It is made from heavy fabric, sewn to one side of the bottom and fixed with ties to the remaining three sides of the big bag bottom

Skirt + Letter Discharge Spot

The rosette (letter) serves here as a skirt protection. It is made from heavy fabric, in the shape of a letter.

FILLING

FILLING

FILLING OPTIONS

An FIBC can be provided with various filling systems. The filling system depends on your filling process and the equipment you use.

How do I safely fill FIBC?

What filling design options are available for FIBCs?

Common filling design options include an open top, duffle top, conical top or a spout top.

Varlık Makina filling visual

We recommend “Varlık Makina” for filling

Open Top

The simplest and cheapest FIBC type.

Given that this type of FIBC has no possibility of closing the inlet, the material to be packaged is not protected.

This kind of big bags is used for packing stone, sand, building materials and other materials that can withstand the weather conditions (rain, humidity, sunshine …).

Big bags with an open top can be filled manually or automatically. The fabric end of open top big bags is folded to avoid sharp edges.

Flat Inlet

The flap is a lid that is sewn (attached) to the bag on one side and has binding ties on the other side.

It is used to protect the material to be packed in big bags. The flap is made of heavy fabric.

Inlet Skirt

Standard big bag type. The skirt is attached to the top of a big bag with ties for closing the skirt.

It efficiently protects of the material to be packed from external influences and contamination.

The skirt is made from light coated or uncoated fabric depending on the customer requirements.

The skirt height is proportional to the dimensions of big bags.
FIBC with a skirt are often used when the protection of materials is needed, and there is no automatic filling machine available.

Inlet Spout

Standard big bag type. Big bag inlet consists of the cover with an opening in which there is a spout with closing bands, which allows for the protection of the material to be packed.

Big bags with inlet spout are designed to meet the needs of companies that own machines for filling the material.

Diameters and lengths of the inlet spout are different and made according to customer requirements.
The most commonly produced are diameters of between 30 and 50 cm and a length of 50 cm.

The inlet spout is made from light coated or uncoated fabric.

Inlet Spout + Flap

The Combination Of a Flap and Inlet Spout:

A specific big bag type containing a combination of the inlet spout and a flap, which provides additional protection for the inlet spout.

The inlet spout and flap contain special ties for tying.

The inlet spout allows the protection of materials from external influences, while the flap is an additional protection to the inlet spout.

The inlet spout is made from light coated or uncoated fabric, and the flap is made from heavy coated or uncoated fabric, all in accordance with the requirements of the customer.

Inlet Spout + Conical Top

A specific FIBC type Bags with inlet spout , but with a conical top.

Characteristical for this, specific FIBC type, is that the cover is made conical for maximum space utilization in the bag body. This type of big bag inlet is needed in cases where there is a problem of maximum utilization of space in the top corners of the bag.

LIFTING

LIFTING

LIFTING FIBCs

When lifting FIBCs with a fork lift truck, be sure that the forklift tines are spaced correctly.
All lifting loops, sleeves, or other lifting devices should be vertical, so that no lateral forces will be created in the FIBC.
Be sure that the lifting loops are not twisted (except wide cross corner loops).
Forklift tines should have round edges or protective covers. FIBC should be raised or lowered smoothly.
FIBCs should not be dropped when full.

Do not forget that the right lifting mechanism could significantly reduce the use of pallet

How do i safely lift FIBC?

4 LOOPS IN THE CORNER (STANDARD / U-PANEL)

The standard and most common type of loops. In each corner of the big bag is one loop.

The bag can be lifted from the top by a forklift that has to catch all four loops.

For the manipulation of a 4-loop bag, you generally need a forklift driver and a manipulator that helps a fork to pass through a loop.
Loop height starting from the top of the bag (free loop height) depends on customer requirements.

Most commonly, the free part of the loop is 25cm or 30cm but can also be 60cm so all four loops can be catched with one single hook.

CROSS-CORNER LOOPS

Cross-corner big bags have loops that are sewn to eight points in opposite corners so that the loops have a larger opening.

Certain users claim that it was easier to manipulate with this kind of loops. Cross-corner loops require that bags are made from circular fabric.

Cross-corner bags can be combined with all big bag types.

1 AND 2 LOOPS

One and two loops are simpler and more economical than 4 loops on the corners and are mainly used for lifting big bags with smaller capacity (from 500 to 1000 kg). Loops can be made in different colors for easier identification of products. One or two loops for lifting are mainly used for custom made jeans packing fertilizers, as it is the easiest was for agricultural users to manipulate with one loop.

TUNNEL LOOPS

A special type of loops made from bag body fabric. Tunnels that are practical and easy to use by a forklift when transporting FIBC.

STEVEDORE LOOPS

Stevedore loops are special, supporting loops, designed for special handling of bags.

While a bag with four loops must be lift at four points, with stevedore loops it is possible to lift only at two or one point.

Stevedore loops can be designed in various ways:

● One stevedore loop which is pulled through the four standard loops at the corners to connect them

● Double stevedore loop which in parallel connects the two loops at the corners

● Supporting loops which are attached to each separate loop at the corners

LOOPS ON THE BOTTOM (OPTIONAL)

Loops can be added to the bag bottom in order to enable easier emptying of bags.
This is mainly used when the bag is emptied by upsetting the big bag.

This is used in the construction industry and in the mining industry.

TYPE C LOOPS

For Type C bags there is a special material for loops that has a carbon strip in itself. Type C loops are usually yellow or white.

PERIMETER BELTS

Certain specific bags require additional belts around the bag called perimeter belts.

Big bags with large capacity and/or with bottom loops, the perimeter tape is located on the bag bottom, while with the UN bags it is placed on top of the bag.

SEWING

SEWING

SEWING OPTIONS

There are various options of sewing FIBCs.
The type of dustproof sewing that will be used depends on the material to be packed in the big bag.

 

Standard seam

Sewing big bags only with a thread. This type of sewing is used for packing granular materials (grain cereals, recycling, pellets, briquettes, granules …)

There is a very wide range of goods that can be packed in FIBC without dustproof tapes. Also big bags with inner liners are usually sewn with this type.

 

Single dustproof seam

Sewing FIBC with one dustproof cord is used for packing crystal sugar and granules.

 

Double dustproof seam

Sewing big bags with double dustproof cords. This type of sealing is used for packing flour, processed cereals, quartz sand and many other. It is the most common type.

 

Triple dustproof seam

Sewing big bags with three dustproof cords. This type involves sealing with two dustproof cords and a third dustproof tape between the fabric.

It is used for milk powder, calcium carbonate, dust, chalk, starch …. and in cases where the bag is filled under high pressure.

The third dustproof tape can be placed on all seams or alternatively added only on critical seam eg. Bottom and outlet seam in order to save costs.

SEAM VARIANTS​

There are several options of seams. During the production it is determined which seams are used, depending on the capacity of the big bag.

Overlock + Chain Stitch

Double Chain Stitch

Single Chain Stitch

Big bag sewing yarn is specially produced and have very high breaking strength.

It has high stretching. %14-18 Industrial oil is absorbed by the yarn for running in the sewing machine easily.

The properties of oil vary according to usage of big bags.

TECHNICAL DATA FOR SEWING YARNS ​

Most common FIBC sewing yarns are as follows;

PP material, UV treated , twisted and lubricated for easy sewing 4500 denier , 3000 denier and 2000 denier

Type
T4500
T3000
T2000
m/kg
4500
3000
2000
Tex
222
333
500
dTex
2220
3330
5000
Denier
2000
3000
4500
Strength
118N/12Kg
176N/18Kg
165N/27Kg
Elongation
13%
13%
13%
Oil Percentage
14-18%
14-18%
14-18%
Color
CMYK
CMYK
CMYK
Spool Weight
6500g ® 100
6500g ® 100
6500g ® 100
Spool Diameter
25 cm ® 0,5
25 cm ® 0,5
25 cm ® 0,5
Spool Height
25 cm ® 0,5
25 cm ® 0,5
25 cm ® 0,5